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Woodworking Plan & Cut List

Simple 2x4 Sawhorse Plans

A stackable 2x4 sawhorse with paired legs on a foot rail and a full-length top beam. Build two from a handful of 8 ft studs and you have a portable cutting station for every future project.

36″ W × 20″ D × 30″ H7 pieces16 screwsWorkshop
Open & customize in 3D (free)→Sample PDF plan
3D model of the sawhorse
Two identical leg sets (paired legs on a 2x4 foot) clamping a 2x4 top beam.

Cut list

Identical pieces are grouped. Lengths are finished lengths in inches.

QtyMaterialSizeCutsPieces
1×2x436″Square (90°)Beam
2×2x420″Square (90°)Feet
4×2x428.5″Square (90°)Legs

Lumber shopping list

Board counts are optimized from standard stock lengths and include a 1/8″ saw kerf per cut.

Tools you need

Assembly steps

  1. Leg Sets (×2)
    Make 2 identical units (3 pcs each): 1× Foot (2x4, 20″) 2× Leg (2x4, 28.5″)
  2. Main Assembly
    1× Top Beam (2x4, 36″)
Want 3D diagrams for every step, board cutting layouts and screw placements? Open this plan in BenchBuild to modify the 3D model, change any dimensions or add pieces, and your cut list updates instantly.

FAQ

How much lumber do I need for this sawhorse?

3× 2x4 × 8′. That is 3 boards in total, optimized from standard stock lengths with a 1/8″ saw kerf.

What screws should I use?

The plan uses 16 wood screws (2-1/2″, 3″). Use exterior-rated screws for outdoor builds.

Can I customize or modify this plan?

Yes. Open it in the free BenchBuild 3D studio to freely modify the model, resize parts, add pieces, or change lumber dimensions. Your cut list, board count and cost estimate update automatically.

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